Ultrasonic Plastic Welding Machines
Established in the year 2007, “Avni Industries” based in Ghaziabad, Uttar Pradesh, is fruitfully catering to our domestic and international clients, offering the best range ever. Besides our globe-spanning network, which enables us to meet the demands and requirements of our clients on an international front, our ethical business practices and hi-tech infrastructure with a well-built warehousing facility aid us in the smooth production and delivery of the manufactured array in bulk quantities. Being a client-centric organization, we always endeavor to satisfy them by providing customized solutions and designing our ultrasonic plastic welding machine as per the designs, sizes, and other specifications mentioned by the customers.
It is hard to imagine how the requirements for quality and reliability of welds, economy, and the ecological demand placed on today’s production methods could be met without the modern production engineering of ultrasonic plastic welding machines. Avni Industries is a leader in the design, development and manufacturing, and supply of ultrasonic plastic welding machines and equipment.
Ultrasonic Plastic Welding Machine:
- Multiple Protection Circuits: Contrary to conventional design, our machines are of robust design and durable for high output and heavy loads, especially suitable for areas with an unsteady power supply. The circuits will not be damaged even in machine failures such as a mishandling of the machine or a defect in the welding horn.
- Heavy Duty Pneumatic Driving System: Equipped with a high-speed solenoid for operating pressure ranging from 0 to 9 bar, a special design cylinder floating connector, and a speed regulation value with scale for a wide range of working pressures for perfect power driving.
- Easy Dial of Sonic Adjustment: The unit is equipped with a Standard New dial for sonic adjustment every operator can set the sonic adjustment by making Niddle into a red zone, without special skill.
Digital Presenting of Working Conditions:– Digital Presenting of three sets of 1/100 sec. Precision times, Adjustment of down stroke speed, steps of output, air Pressure , Parts counter , percentage of load , welding position , micro adjustment of the lowest position etc. The working conditions can be easily present as desired.
Easy & Heavy Adjustment Tools:– Equipped with a spherical transducer base for easy horizontal adjustment . It Equipped with an additional adjustment free horizontal ring , it is suitable for tool adjustment of work pieces not requiring horizontal condition. The bed is of a T- slot design for fast tool change and convenient tool adjustment with body pillar of 100mm dia.
| Model | Frequency & O/P | Input Power | Welding Area | Weight (Kg) & Dimension (cm) |
|---|---|---|---|---|
| AI-1528P | 15 KHz 2800W | 220V 1P-15A | 250 mm | 95 Kg (44x69x150) |
| AI-1526P | 15 KHz 2600 W | 220V 1P-15A | 200 mm | 95 Kg (44x69x150) |
| AI-2015P | 20 KHz 1500W | 220V 1P-10A | 150 mm | 90 Kg (44x69x150) |
An Ultrasonic Plastic Welding Machine is a specialized device used for joining thermoplastic materials by applying high-frequency ultrasonic vibrations to create a strong and reliable bond. It’s commonly used in industries like automotive, electronics, and medical device manufacturing.
Ultrasonic plastic welding works by generating high-frequency vibrations (typically 20 kHz or 40 kHz) in the welding tool, which is applied to the plastic parts to be joined. The heat generated due to friction between the parts softens the plastic, and as the vibrations cease, the material solidifies, creating a strong, uniform weld.
Ultrasonic welding is suitable for a wide range of thermoplastic materials, including but not limited to ABS, PP, PC, PVC, and PET. It’s essential to choose the right welding parameters and tool design for each specific material.
- Fast and efficient
- Strong and consistent welds
- No need for additional materials like adhesives or solvents
- Minimal to no damage to surrounding areas
- Environmentally friendly, as no emissions or fumes are produced
Ultrasonic plastic welding is used in various industries, such as automotive (for making bumpers, dashboards, and headlights), electronics (for assembling components), medical (for creating devices like blood filters), and packaging (for sealing containers).
Yes, Ultrasonic Plastic Welding Machines can handle both simple and complex welding tasks. The machine’s settings and tooling can be adjusted to accommodate various part geometries and welding requirements.
Ultrasonic plastic welding machines are designed specifically for welding thermoplastic materials. They are not suitable for welding metals, ceramics, or other non-plastic materials.