Avni Industries is a leading manufacturer and supplier of plastic spin welding machine that is suitable for automotive filters and round workpieces. Spin plastic welding is a process that joins circular thermoplastic parts by bringing the part interfaces together, under pressure, with a circular, spinning motion. One part is held stationary in a fixture, While the other is rotated against it under pressure. The frictional heat that is generated causes the part interfaces to melt and fuse together, creating a strong, hermetic seal.
Plastic Spin Welding Machine Range :-
| Particular | Model | Output |
|---|---|---|
| Spin Welder | ANSP02 to ANSP05 | 2 HP to 5 HP |
| Orientating Spin Welder | AOSP01 to AOSP 10 | 1 Kw to 10 Kw |
Technical Specification of AISP-02 :-
| Dimension L x W x H | 980mm x 660mm x 1950mm |
| Weight | 260 Kg (Approx) |
| Input Voltage & Power | 220 V, single phase/2 KW |
| Motor and RPM | 1KW, 400 RPM |
| Protection of Motor | Single phase /overload prevented |
| Timer (Digital) | 0.01 sec to 9.99 sec (3T) |
| Air Pressure Req. | up to 6 kg / cm square |
| Productivity | 5/10 operation/Minute |
| Auto / Manual | Both operation |
What is plastic spin welding machine?
A plastic spin welding machine is a type of equipment used to join two pieces of plastic material together by heating and spinning the two parts in opposite directions. The process creates a welded joint by melting and fusing the plastic at the point of contact, resulting in a strong and durable bond. This method is commonly used in the manufacturing of products such as plastic tanks, bottles, and containers, as well as in the assembly of electronic components and medical devices.
Spin welding is a type of welding process in which two plastic parts are joined together by heating and rotating one part while pressing it against the other. The process creates a strong, permanent bond between the two parts and is often used to create watertight seals or to join components that will be subjected to high levels of stress or vibration.
A plastic spin welding machine typically consists of a rotating turntable, a stationary clamping fixture, and a heating element. The parts to be welded are placed in the clamping fixture and the heating element is used to heat one of the parts until it becomes soft and pliable. The turntable is then activated, causing the heated part to rotate at high speed and be pressed against the other part. The pressure and friction generated by the rotation and the heat from the heating element cause the two parts to bond together.
Spin welding is commonly used in the manufacture of automotive parts, household appliances, and medical devices, among other applications. It is a fast and efficient way to create strong, reliable bonds between plastic parts and is suitable for use with a wide range of plastic materials.
Frequently Asked Questions (FAQs)
A Plastic Spin Welding Machine is a specialized device used for joining thermoplastic materials by rotating one of the parts at high speed against the other part under pressure, causing friction and localized melting, which results in a strong, secure weld.
The machine spins one of the plastic components, known as the “driver,” against the stationary component, the “driven” part. The heat generated by the friction melts the plastic at the interface, and when the spinning part is stopped, they fuse together as they cool, forming a solid weld.
Plastic Spin Welding Machines are designed for joining various thermoplastic materials, such as polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), acrylonitrile-butadiene-styrene (ABS), and many other plastics commonly used in manufacturing.
- Strong and consistent welds
- Suitable for large and complex parts
- No need for additional materials like adhesives or fasteners
- Fast and efficient process
- Environmentally friendly with no emissions
Plastic spin welding is used in various industries, including automotive, aerospace, medical devices, and consumer goods. Common applications include producing tanks, containers, automotive components, and various plastic assemblies.
Yes, Plastic Spin Welding Machines are adjustable to accommodate different part sizes and geometries. The spinning component’s tooling can be customized to suit specific requirements.